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Release time:2025-10-23
Validation master plan requirement explicitly defined for the first time; software validation becomes a new key focus. The new regulation adds an independent chapter on "Verification and Validation" (Chapter 9, Articles 67 to 75). This marks the transformation of verification and validation work from scattered requirements to systematic, institutionalized arrangements.
I. Positioning and Significance of the New Chapter
In the 2014 version of the Guifan, requirements for verification and validation were scattered across various chapters. The new version elevates them to an independent chapter, placed after Purchasing and Material Management and before Production Management, highlighting its key bridging role in the quality management system. This structural adjustment reflects a profound shift in regulatory thinking: verification and validation are no longer just a part of quality assurance but are the foundation for ensuring the effective operation of the entire production system.
II. In-Depth Analysis of Core Clauses
1. Risk-Based Management Principle
Risk-oriented: Clearly requires determining the scope and extent of verification or validation based on risk assessment.
Focus on key points: Ensures key elements are effectively controlled, avoiding a "one-size-fits-all" approach to validation.
Scientific decision-making: Provides a scientific basis for developing verification strategies.
2. Expanded Validation Scope and Specific Requirements
Facility & Equipment Qualification (Article 69): Requires forming qualification documents and records proving conformity with the intended use.
Process Validation (Article 70): Emphasizes the ability to consistently produce products meeting requirements.
Cleaning Validation (Article 71): New requirement to prevent contamination and cross-contamination.
Change Validation (Article 72): Clarifies validation requirements when major factors change.
Re-validation Requirement (Article 73): Requires re-validation based on quality review analysis.
3. Standardized Validation Process (Article 74)
Validation Master Plan: Requires formulating a validation master plan to systematically plan validation work.
Clear Protocol Elements: Includes subject, responsibilities, environment, methods, sampling requirements, acceptance criteria, etc.
Reporting Requirements: Implement according to the protocol and form a report to ensure traceability.
4. Highlighted Software Validation Requirements (Article 75)
Clear Scope: Computer software affecting product quality requires validation.
Full Lifecycle Management: Includes validation before initial use and necessary re-validation after changes.
Risk-Adapted: Validation methods and activities shall be commensurate with the risks associated with the software use.
Ⅲ. Impact on Enterprises and Implementation Suggestions
Immediate Action Items:
1. Gap Analysis and System Establishment
Assess the gap between the existing validation system and the new regulation's requirements.
Develop a Validation Master Plan, clarifying validation strategy and scope.
Establish a validation document management system.
2. Key Area Focus and Improvement
Improve cleaning validation procedures.
Establish a software validation management system.
Optimize the change validation process.
3. Personnel Capacity Building
Conduct training related to validation.
Cultivate validation professionals.
Enhance risk assessment capabilities.
Medium to Long-Term Construction Focus:
1. Validation Management System Optimization
Establish a validation knowledge management system.
Develop validation templates and tool libraries.
Implement validation effectiveness evaluation.
2. Digital Validation Exploration
Adopt digital validation tools.
Implement data integrity management.
Explore big data-based validation strategies.
3. Continuous Improvement Mechanism
Establish a validation status monitoring mechanism.
Implement regular review and re-validation.
Optimize validation resource allocation.
The revision of Chapter 9 reflects a significant elevation in the philosophy of verification and validation: shifting from simple compliance verification to systematic effectiveness proof, from decentralized operations to centralized management, and from experience-led to science-based decision-making. Enterprises need to establish a more systematic and refined verification and validation management system, not only to "perform validation" but to "perform validation well," ensuring the scientific nature and effectiveness of validation work. It is recommended that enterprises initiate the assessment and upgrade of their validation management systems as soon as possible to be fully prepared for the implementation of the new regulation.
Attached at the end is a comparison of Chapter 9 content between the old and new versions of the "Medical Device Production Quality Management Guifan".
Medical Device Production Quality Management Guifan (Revised Draft for Comments) | Medical Device Production Quality Management Guifan (2014 No. 64) |
Chapter 9: Verification and Validation | |
Article 67 [General Requirements] Enterprises shall determine the scope and extent of verification or validation based on risk assessment, to demonstrate that relevant facilities, equipment, operations, and key elements in the product realization process can be effectively controlled. | |
Article 68 [Scope and Principle] Premises, facilities, and major equipment shall be qualified. Validated production processes, operating procedures, and testing methods shall be used for production and testing to ensure relevant activities are conducted under validated conditions. | |
Article 69 [Facility and Equipment Qualification] Enterprises shall form qualification documents and records, and be able to demonstrate through documents and records that the design, installation, and operation of premises, facilities, and equipment conform to the intended use, design standards, and the requirements of this Guifan, and that their performance consistently meets requirements under normal operating methods and process conditions. | |
Article 70 [Process Validation] Process validation shall demonstrate that the production process, following specified process parameters, can consistently produce products conforming to the intended use and product technical requirements. Key processes and special processes shall be validated or confirmed. | Article 49 Enterprises shall validate special processes in production and maintain records, including the validation protocol, validation method, operators, result evaluation, re-validation, etc. |
Article 71 [Cleaning Validation] Enterprises shall perform validation of cleaning methods based on product characteristics, process features, and the usage of equipment and facilities, etc., to demonstrate the effectiveness of the cleaning, thereby effectively preventing contamination and cross-contamination. | |
Article 72 [Change Validation] When major factors affecting product quality, such as key raw materials, production environment, production process, major production equipment, and testing methods, undergo changes, the enterprise shall perform verification or validation. Where regulatory approval, filing, or production change reporting is required for the change, it shall be completed according to relevant requirements. | |
Article 73 [Re-verification and Re-qualification] After the initial verification or validation, enterprises shall perform re-verification or re-qualification of equipment, facilities, production processes, etc., based on product quality review analysis, to ensure they can achieve the expected results. If historical data is used for retrospective verification or validation, the appropriateness and adequacy of the data used shall be ensured. If production is discontinued for more than one consecutive year and no similar products are being produced, necessary verification and validation shall be performed upon resuming production. | |
Article 74 [Validation Implementation Process] Enterprises shall formulate a validation master plan and develop verification or validation protocols based on the subject of validation. The verification or validation protocol shall be reviewed and approved. The protocol shall include at least: the subject of verification/validation, department and personnel responsibilities, implementation environment, methods, sampling requirements, acceptance criteria, etc. Verification or validation shall be implemented according to the protocol and a report shall be generated. | |
Article 75 [Software Validation] Computer software used in production and testing processes that affects product quality shall be validated by the enterprise, with records and conclusions. Validation shall include at least validation before initial use of the software, and necessary re-validation after software changes. The methods and activities for validation or re-validation shall be commensurate with the risks associated with the use of the software. | Article 49 Computer software used in the production process that affects product quality shall be verified or validated. |